Instruction Sheet

Instruction Sheet
Directions Master M instruction sheet?

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How to Build a Small Wind Turbine – Step by step instructions

Step by step instructions for making Your Own 4 / 6 feet wind turbines

Make a wind powered generator from scrap materials is very gratifying and empowering. Most of the tools and materials you need, you can find in your local hardware shop or junk pile. We highly recommend searching the local landfill and / or junkyards for materials. For the wind turbine I built with these instructions, I took the engine on eBay for $ 10 plus shipping and PVC pipe for shovels a pile of junk. The tail is made of an old paint roller pan.

Safety should be your highest priority. Human life is more important than electricity, so please work safely.

SUPPLIES

A 260 VDC, 5 A continuous duty Treadmill Motor with a 6 inch threaded hub is best suited for a small wind turbine. These motors are available in most surplus stores and eBay engine. You can get about 7 amps in a wind of 30 mph. In other words, is a simple machine, cheap little to get started.

You can use any other simple permanent magnet DC motor that returns at least one V per 25 revolutions per minute and can handle more than 10 amps. If you do, there will be some changes to this list of offers, for example, you may need to find a hub – a circular saw blade with a shaft adapter 5 / 8 "usually work well as a hub.

Tools

• Drill Bits &
• Jigsaw with a metal blade
• Wrench
• Screwdriver
• Crescent Wrench
• Vise and / or bracket
• Strippers
• Tape Measure
• Marker Pen
• An extra person is of great help!

Mount

• Tubing Square or "L" pipe
• Floor Flange – or a wagon wheel rotating with a hole in the center (wheel photo shop Grocery
• 4 inch nipple
• 3 X 3 / 4 screws
• Note: If you use a wheel Dolley shall not require the nipple and flange as the wheel bolts to the tower Dolley and DC motor directly.

Engine

• 260 VDC, 5 A continuous duty Treadmill Motor with a 6 inch threaded hub
• 30-50 Amp blocking diode (one way)
• 2-5 / 16 x 3 / 4 motor bolts
• PVC pipe – to cover the engine

Tail

• 1 sq. ft. (approx.) of lightweight material (metal) – paint roller tray work
• 2 – 3 / 4 screws self-tapping

Blades

• 24 "length of 8 PVC tubes (if resistant to UV, not necessary to paint
• 6-1 / 4 X 20 bolts
• 9 – 1 / 4 washers
• 3 sheets of A4 paper and tape

Cutting Blades – makes 8 blades (or 2 + blade sets) and a thin strip waste.

Read the instructions a couple of times. I created a separate page, with photos, and extended this process to make sheets as itcan be difficult to understand these instructions without illustrations. See the link at the bottom of this article.

1. Place 24 "length of PVC pipe and square tubing (or rule otherwise) from side to side on a flat surface. Insert the tube tight against the pipe and mark the line where they play. This is Line A.
2. Make a mark near each end of the line A, 23 "apart.
3. Tape 3 sheets of A4 paper together, so that they form a long, perfectly straight piece of paper. Wrap this around the section of pipe in each of the two marks you just made, one after the other. Make sure the short side of the paper is straight along Line A and the paper is straight against itself where it overlaps. Mark a line along the edge of the paper at each end. Call one and the other line B C. Line
4. Start Line A crosses the line B, which left around Line B, make a mark in every 145 mm. The last section should be of 115 mm.
5. Start line A line intersects C. Going right around Line C, make a mark in all 145 mm. The last section is about 115 mm.
6. Mark each line using a straight edge.
7. Cut along these lines, using the puzzle, so you have 4 strips of 145 mm and a strip of about 115 mm.
8. Take each strip and place with the inside of the tube down.
9. Make a mark at one end of each strip of 115 mm from the left edge.
10. Make a mark at the other end of each strip of 30 mm from the left edge.
11. Mark and cut these lines, using the jigsaw.

Sanding Sheets

You be sand or grind the leaves to reach the desired airfoil. This will increase the efficiency of the blades, and make less noise. The angle (leader) wants be the rounded edge, while the rectum (glue) edge will remember. Sharp corners should be slightly rounded to reduce noise.

Cutting Queue

The exact dimensions of the tail are not important. You want about one square foot of lightweight material, preferably metal. You can to queue up any way you want, as long as the end result is stiff rather than floppy.

Drilling holes in Square Tubing – using the 5 / 16 "drill bit

1. Place the engine in the front of the square tube, so the central part hangs over the edge and the holes engine face down.
2. Turn the motor back so you can see the holes, and mark its position in the square tube.
3. Drill a 5 / 16 "hole at each mark all the way through the square tube.

Drilling Holes in Blades – using 1 / 4 "drill bit

1. Make two holes at the wide end and along each rule of the three blades. The first hole should be 3 / 8 "of the rule and 1 / 2" from the bottom. The second hole should be 3 / 8 "from the straight edge and a 1 / 4" from the background.
2. Drill the 6 holes.

Build and drilling holes in Hub – with the 7 / 32 "and drill 1 / 4" tap

NOTE: You may want to change these instructions. Try replacing the hub with a old, used 7 1 / 4 inch blade skill. The larger area will give you more space to screw or bolt the blades. I also used 1 / 4 inches bolt holes instead of the impact. I've also seen old aluminum pans used for this purpose. They are lightweight and strong!

1. If the engine Treadmill comes with the bucket attachment, take it off, hold the end of the shaft (which comes through the hub) firmly with pliers, and rotate the cube. This center unscrews clockwise, which is why the leaves turn to the left.
2. Make a template of the hub on a piece paper, using a compass and protractor.
3. Mark 3 holes, each of them is 2 3 / 8 "from the center of the circle and equidistant each other.
4. Place this template on the center holder and punch holes through the paper and on the hub at each hole.
5. Drill the holes with the 7 / 32 "drill.
6. Tap the holes with the 1 / 4 "x 20 tap.
7. Bolt the blades onto the hub, using the 1 / 4 "bolts. At this point, the outer holes have not been drilled.
8. Measure the distance between the straight edge of the tip of each leaf. Set so that they are all equidistant. Mark and punch each hole in the hub through the empty hole in each leaf.
9. Label the blades and hub so that it can match the blade goes where at a later stage.
10. Remove the leaves and then drill and tap the outer three holes.

You Now we have all the parts you need. Finally assemble instructions (and a review of the above instructions with lots of pictures) please check out this site: href = "http://www.greenterrafirma.com/DIY_Wind_Turbine.html" target = "_new" http://www.greenterrafirma.com/DIY_Wind_Turbine.html>.

Includes several photos more help with installation end and an additional section on Torres. These plans are provided free of charge.

Enjoy!

About the Author

Bruce Knight is editor and a contributing author for the GreenTerraFirma.com website. He is active in alternative energy (solar) and natural alternatives to commercial products. GreenTerraFirma.com contains many additional articles of a similar nature to this. Visit GreenTerraFirma.com. http://www.greenterrafirma.com/DIY_Wind_Turbine.html.